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Headwear is one of the most important accessories to consider, especially during the summer season. The plain headwear is boring and uninteresting. By adding some professional design on the headwear, they can significantly uplift your complete outfit. There are different ways to transfer the design over the headwear: embroidery and printing. The custom hat printing professionals can help in transferring any design over the cap.

The screen-printed head wears are in huge demand, especially for brand marketing purposes. There are two different methods for screen printing on hat i.e., flat or curved printing. Both screens printing techniques have their own pros and cons. If you understand both printing methods in detail, then it will help in making you the right decision.

  1. Flat-Cap Printing

The screen printing of caps by using the flat process is a good method because printed output appears natural. The flat cap printing is the process that involves the cap platen. In this technique, you have to securely place the cap over the platen along with the spray adhesive.

In addition to this, the wooden screen frame is used on the three sides with the thin metal strip. The metal strip is positioned on the side that forms the contact with the cap’s bill. The metal strip will allow the cap bill to stand straight during the entire printing process.

  1. Curved-Cap Printing

Some business owners want to screen print the cap and want them in the curved shape. Usually, the curved cap printing machines are constructed like a small carousel printing press along with the curved screen. Normally, the flat screens are used with the carousel printing press.

This printing machine also incorporates curved lower platens. This lower platen in the machine will help in holding the cap in a natural way. In addition to this, the spring-loaded device is another part of the printing machine that helps in securely holding the cap. The screens used for the printing process are made up of thin steel.


Creating print design for the cap is a quite complicated process as compared to the preparing design for the t-shirts. It is so because there is only a little space available for printing on the caps. In addition to this, printing on caps is very difficult due to the curved surface of the cap. The curved surface of the cap can lead to image distortion.

For instance, if you want to print the circle on your cap, the due to curved surface circles can become ovals after printing. Therefore, some tricks should be used by the printers, such as distorting the original artwork that can lead to the desired print over the cap after the printing process.

You should follow the same designing tricks to prepare the design for your cap as your use for the t-shirt design preparation process. Also, it is recommended to use only a few colors because too many colors in the design can create haphazardly. You should wisely choose the color and image the details before you give the design for the printing process.

The two different screen printing methods need two entirely different screens. The screens used for the printing with the help of a flat-cap printing machine are just like the screen used for the t-shirt printing. But, there is one difference, i.e. the size of the scoop coater is small so that it can easily print over the small area of the cap.

The capillary film is one of the popular methods used for coating the screens used for the cap printing process. The small size screens are difficult to coat without using the photo emulsifier. You can take the help of professional printing service providers such as custom printing Vancouver contractors.

There are different screen mesh counts, and they can be used for the printing flat caps. If more ink is required, the squeeze pressure can be increase for depositing more ink. But, this criterion is not helpful in the case of the curved surface. It is recommended to select the mesh in the range of 86-110 so that ink can easily shear from the screen used for the printing process.

It will reduce the need for double stroke, the print on the curved surface of the cap. It is recommended to use fewer numbers of squeeze stroke while printing over the curved surface so that there will be a reduced probability of printing of the double image. If you are searching for the best printing contractors, then you should go online and search for custom hats near me.

It is easy to register the screen for the flat cap printing process. But, when we talk about the curved screen printing process, then it requires little practice. The printing process can be accomplished easily if you use the pin registration system. It is so because there will be less space for moving the screens left to right while registering the job.

By Abbas Ali

I am Abbas Ali and I am a professional content writer and blogger. It is my passion to write about different topics including technology, travel, fashion, business, and many more.

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